Subaru Forester 2010 Key Housing
This is a replacement housing for a Subaru Forester 2010 key fob. This model may be compatible with keys from other Forester models from 2009 to 2013 but I did not test that.
The casing is designed to be used with a single M2 x 8mm screw.
This file is only for printing with PLA. If you want to print it in ABS (which I would recommend because of its higher temperature resistance) you need to scale it by 101.6% in your slicer because ABS will shrink as it cools down.
Tolerances are VERY tight so to close your key I would recommend using a vice. A small amount of two component epoxy on the pins is also a good idea.
Known flaws:
Screw hole is slightly misaligned (just the clips should be able to keep your key closed).
Print settings
Layer Height: 0.1mm
Infill: 100%
Rafts: No
Supports: Touching build plate
Post-Print processing
Out of the printer the side that was touching the print bed may have some white marks. In that case you will have to heat it up with a heat gun (or toaster) for a few seconds until they disappear (see picture).
Also, despite my best efforts in designing, the corners come out quite sharp so you will probably want to get a rotary tool (dremel) and smooth them out.