Pneumatic Flip Flop Circuit

This is a pneumatic circuit the imitates how an electronic Toggle Flip-Flop (T-type Flip-Flop) works. Just like an electronic flip flop circuit, high air pressure is a logical 1 and low air pressure (atmospheric) is a logical 0.

Such a complicated pneumatic circuit is completely useless if you have the ability to use solenoid valves and a microcontroller. But, if due to some technical limitation you can't, then this circuit could help you.

This is purely theoretical, I did not have the chance to test it.

Pneumatic flip flop circuit schematic MCH170 Marios Christophorou

Full schematic of the pneumatic toggle flip flop.

Explaining how it works:

Pneumatic flip flop NOT valve MCH170 Marios Christophorou

Part 1: NOT valve

This 3/2-way pneumatic valve acts as a logical NOT gate. It takes the circuit's output as its input, it then inverts it and connects it to the circuits input. It allows the circuit to toggle its state with every input pulse.


Pneumatic flip flop AND valve MCH170 Marios Christophorou

Part 2: AND valve

This 3/2-way pneumatic valve acts as a logical AND gate. It takes as input the control signal and when the control signal is active, it connects the output of the NOT gate from Part 1 to the input of the 5/2 valve from Part 3. When the control signal is inactive, all ports are blocked.

Pneumatic flip flop main valve MCH170 Marios Christophorou

Part 3: Main valve

This 5/2-way pneumatic valve is the main valve of the circuit. Its job is to separate the circuit's input from its output. The valve's input is dependent on the current state of the flip flop. If the flip flop is currently in the high pressure state (logical 1), the valve blocks all ports keeping the pressure trapped in the output compartment (anything to the right of this valve). If the flip flop is currently on the low pressure state (logical 0), then the valve is in its default position, connecting the circuit's input (anything to the left of this valve) with the output compartment. As a result, when the next control signal comes and the leftmost valve activates, pressure will flow from the output of the top-left valve to fill the output compartment.

Pneumatic flip flop pressure level reinforcement valve MCH170 Marios Christophorou

Part 4: Pressure level reinforcement valve

This valve serves as pressure level reinforcement. Its input is dependent on the current state of the flip flop. If the current pressure in the output compartment is above a certain threshold pressure (determined by the actuation pressure of the valve you choose) then the valve will connect the circuit's output with the pressurized air supply, ensuring that the pressure in the output compartment will always be at 100% of the maximum available pressure. If the current pressure in the output compartment is below the threshold pressure, then the valve will connect the circuit's output with the atmosphere, ensuring that the output pressure is exactly 0. The idea here is to keep the output as close to binary as possible and avoid (for example) pressure drops over time due to leaks when in the logical 1 state, or parasitic pressure trapped in the output in the logical 0 state.

Pneumatic flip flop state transition valve MCH170 Marios Christophorou

Part 5: State transition valve

Lastly, the state transition valve has 2 jobs. When the control signal is inactive, it connects the pressure-level-reinforcement valve from Part 4 to the circuit's output so that it can do its job. Now, when the control signal is active, it blocks the pressure-level-reinforcement valve otherwise it would be impossible to change the flip flop's state, and it connects the circuit's output with the atmosphere via a flow control valve. That is done so that when we switch from the logical 1 state to the logical 0 state, the pressurized air that was intentionally trapped in the output compartment can slowly escape, thus releasing the main valve from Part 3, thus freeing the remaining air and allowing for the state to switch. It is critical for the flow control valve to exist, otherwise, trying to change from a logical 0 state to a logical 1 state would result in air freely traveling from Part 1, via Part 2, via Part 3, via here to the atmosphere, blocking the system.

Output:

Pneumatic flip flop output MCH170 Marios Christophorou

This is the expected output of the pneumatic circuit. The flip flop can keep its state indefinitely without pressure fluctuations thanks to the pressure level reinforcement valve.